CONVEYOR PULLEYS

End-to-End
Engineering Services

From custom design to installation and maintenance — comprehensive conveyor pulley solutions tailored to your industry.

Custom Design & Engineering

Our engineering team designs custom pulleys to your exact specifications using advanced CAD/CAM software and FEA stress analysis. From initial concept to detailed manufacturing drawings, every pulley is optimized for your specific conveyor parameters.

  • 3D CAD modeling with SolidWorks/AutoCAD
  • FEA stress and fatigue analysis
  • Design to IS 8531, CEMA, DIN standards
  • Application-specific material selection
  • Complete engineering drawings package
  • Prototype development and validation

Precision Manufacturing

State-of-the-art manufacturing with CNC machining, automated welding, and strict quality controls. Our 50,000+ sq. ft. facility is equipped to handle small batches to large-volume production runs with consistent quality.

  • CNC turning and milling centers
  • Automated SAW and MIG welding
  • Dynamic balancing (ISO 1940 G6.3/G2.5)
  • Hot and cold vulcanized lagging
  • Non-destructive testing (UT/MPI/DPT)
  • Surface treatment and painting

Installation & Commissioning

Expert on-site installation support and commissioning services to ensure your pulleys are installed correctly and perform optimally from day one.

  • On-site installation guidance
  • Alignment and tracking optimization
  • Commissioning and performance testing
  • Operator training and documentation

Maintenance & Refurbishment

Extend the life of your existing pulleys with our professional refurbishment and re-lagging services — restoring them to like-new condition at a fraction of the replacement cost.

  • Pulley inspection and condition assessment
  • Re-lagging (rubber, ceramic, PU)
  • Shaft repair and re-machining
  • Bearing replacement and balancing
  • Preventive maintenance programs

Technical Consultation

Our senior engineers provide expert consultation on conveyor design, pulley selection, troubleshooting, and system optimization.

  • Conveyor system design consultation
  • Pulley selection and sizing assistance
  • Failure analysis and root cause investigation
  • System optimization recommendations

Global Supply & Logistics

Efficient global supply chain with on-time delivery to 15+ countries. We handle export documentation, custom packaging, and freight coordination.

  • Export packaging (seaworthy/airworthy)
  • Complete export documentation
  • FOB/CIF/Ex-Works delivery terms
  • Inventory management for repeat orders