Conveyor Pulley
Product Range
Comprehensive range of high-performance conveyor pulleys manufactured to IS 8531, CEMA, DIN, and international standards.
Drive Pulleys (Head Pulleys)
Drive pulleys are the primary power transmission component of a conveyor system, positioned at the discharge end. They transfer rotational force from the motor and gearbox to the belt, enabling continuous material transport. Our drive pulleys are precision-engineered with optimized crown profiles for superior belt tracking.
Key Features
- Live shaft & dead shaft options
- Hot/cold vulcanized rubber lagging
- Ceramic lagging for abrasive applications
- CNC machined hubs & end discs
- Crown profile for belt tracking
Technical Specifications
| Diameter | 200 mm – 1600 mm |
| Face Width | 400 mm – 2600 mm |
| Shaft Material | EN8 / EN9 / EN24 |
| Shell Material | IS 2062 Grade Steel |
| Shell Thickness | 8 mm – 25 mm |
| Lagging | Rubber (Plain/Diamond) / Ceramic |
| Lagging Thickness | 8 mm – 15 mm |
| Balancing | ISO 1940 G6.3 |
| Bearings | SKF / FAG / NSK (Pillow Block) |
| Application | Coal Handling, Mining, Steel, Cement |
Tail Pulleys
Tail pulleys are positioned at the loading end of the conveyor, redirecting the belt on its return journey and providing essential tension. Our tail pulleys feature robust construction with self-aligning bearings for maintenance-free operation.
Key Features
- Flat face and wing profile options
- Self-cleaning wing design available
- Self-aligning bearing housings
- Heavy-duty steel fabrication
- Corrosion-resistant coating
Technical Specifications
| Diameter | 200 mm – 1200 mm |
| Face Width | 400 mm – 2200 mm |
| Shaft Material | EN8 / EN9 |
| Shell Material | IS 2062 / MS Heavy Tube |
| Profile | Flat Face / Wing Profile |
| Bearings | Self-Aligning Spherical Roller |
| Balancing | Static & Dynamic |
| Finish | Shot Blasted + Epoxy Paint |
Snub Pulleys
Snub pulleys increase the wrap angle of the belt around the drive pulley, enhancing grip and traction. They are positioned close to the head pulley and are critical for preventing belt slippage in heavy-load applications.
Key Features
- Increases belt wrap angle
- Prevents belt slippage
- Anti-slip surface treatment
- Precision dynamically balanced
- Compact design for tight spaces
Technical Specifications
| Diameter | 200 mm – 800 mm |
| Face Width | 400 mm – 2200 mm |
| Shaft Material | EN8 / EN9 |
| Shell Material | IS 2062 Grade Steel |
| Surface | Plain / Rubber Lagged |
| Bearings | Spherical Roller Bearings |
| Balancing | Dynamic Balanced |
Bend Pulleys
Bend pulleys change the direction of the conveyor belt within the system. Used at transition points, they guide the belt through complex routing paths while minimizing friction and wear.
Key Features
- Smooth directional belt change
- Low friction design
- Robust welded construction
- Multiple mounting configurations
- Long service life design
Technical Specifications
| Diameter | 200 mm – 1000 mm |
| Face Width | 400 mm – 2200 mm |
| Shaft Material | EN8 / EN9 |
| Shell Thickness | 6 mm – 16 mm |
| Surface | Plain / Rubber Lagged |
| Balancing | Dynamic Balanced ISO 1940 |
Wing Pulleys
Wing pulleys feature a unique self-cleaning design with wing-shaped members that prevent material buildup. Ideal for handling wet, sticky, or abrasive materials in mining, cement, and coal handling.
Key Features
- Self-cleaning wing design
- Spiral, herringbone and chevron profiles
- Prevents material buildup
- Heavy-duty construction
- Ideal for wet/sticky material
Technical Specifications
| Diameter | 300 mm – 1200 mm |
| Face Width | 500 mm – 2200 mm |
| Types | Heavy-Duty / Spiral / Herringbone / Chevron |
| Wing Material | Mild Steel / Stainless Steel |
| Shaft Material | EN8 / EN9 / EN24 |
| Bearings | Plummer Block with SRB |
Motorized Pulleys
Motorized pulleys integrate the motor and gearbox within the drum shell, creating a compact, sealed drive unit. They offer energy efficiency, reduced maintenance, and enhanced safety for modern conveyor systems.
Key Features
- Built-in motor & gearbox
- Fully sealed IP66/IP67
- Space-efficient design
- Low maintenance
- Energy efficient operation
Technical Specifications
| Drum Diameter | 216 mm – 800 mm |
| Motor Power | 0.5 kW – 132 kW |
| Belt Speed | 0.1 m/s – 4.0 m/s |
| Protection | IP66 / IP67 |
| Belt Width | 400 mm – 2000 mm |
| Gearbox | Helical / Planetary |
Take-Up Pulleys
Take-up pulleys adjust and maintain the correct tension in the conveyor belt. They prevent slipping, sagging, and premature wear, available in gravity and screw-type configurations.
Key Features
- Automatic tension adjustment
- Gravity and screw-type available
- Prevents belt sagging/slipping
- Long service life
- Easy maintenance access
Technical Specifications
| Diameter | 200 mm – 1200 mm |
| Face Width | 400 mm – 2200 mm |
| Types | Gravity / Screw / Automatic |
| Shaft Material | EN8 / EN9 |
| Travel | As per belt elongation requirement |
Drum Pulleys
Drum pulleys provide continuous surface contact with the belt. Available in plain and grooved profiles, they offer excellent traction and are widely used in medium to heavy-duty conveyor systems.
Key Features
- Full contact cylindrical surface
- Grooved & plain options
- Statically & dynamically balanced
- Heavy-gauge steel construction
- Custom diameters available
Technical Specifications
| Diameter | 200 mm – 1600 mm |
| Face Width | 400 mm – 2400 mm |
| Shell Material | Heavy Gauge Steel Tube / Plate |
| Profile | Plain / Grooved / Tapered |
| Shaft | EN8 / EN9 / EN24 |
| Balancing | G6.3 / G2.5 as per ISO 1940 |
Rubber Lagged Pulleys
Rubber lagged pulleys feature vulcanized rubber coatings that increase friction between belt and pulley, reduce slippage, and protect the shell from wear. Available in plain, diamond, and herringbone groove patterns.
Key Features
- Increased belt-pulley friction
- Reduced belt slippage
- Shell wear protection
- Multiple groove patterns
- Hot & cold vulcanization
Technical Specifications
| Lagging Type | Hot / Cold Vulcanized |
| Pattern | Plain / Diamond / Herringbone |
| Rubber Hardness | 55–65 Shore A |
| Thickness | 6 mm – 15 mm |
| Tensile Strength | ≥ 17 MPa |
| Elongation at Break | ≥ 400% |
Non-Drive Pulleys
Non-drive pulleys are free-rotating pulleys used for belt guidance, support, and redirection. They include idler, return, and guide pulleys that ensure smooth belt operation throughout the conveyor system.
Key Features
- Free-rotating design
- Belt guidance & support
- Low friction bearings
- Minimal maintenance
- Various mounting options
Technical Specifications
| Diameter | 150 mm – 800 mm |
| Face Width | 400 mm – 2200 mm |
| Shaft Type | Dead Shaft (Stationary) |
| Shell Material | MS Tube / Steel Plate |
| Bearings | Deep Groove Ball / Spherical Roller |